From managing Bill of Materials (BoMs) to tracking work orders and ensuring just-in-time production, the modern manufacturing floor needs more than isolated tools and spreadsheets. A robust ERP system brings it all together - giving manufacturers the visibility, control, and agility to scale efficiently.

At Emipro, we specialize in tailoring ERP solutions that are aligned with your manufacturing needs - whether you're in discrete, process, or custom manufacturing.

• Uncoordinated Production Scheduling
  Manual production planning leads to missed deadlines, idle machines, or stockouts.
  
  
• Inventory Wastage & Stock Imbalances
  Overproduction or understocking due to inaccurate forecasts and disconnected warehouse systems.
  
  
• Lack of Real-Time Floor Visibility
  No live updates from work centers or progress tracking on production orders.
  
  
• Quality Control Gaps
  Difficulty in tracking product defects, inspections, and supplier issues.
  
  
• Siloed Systems for Sales, Purchase, and Manufacturing
  Fragmented tools across departments hinder traceability and decision-making.
  

• Centralized Production Planning
  Plan manufacturing orders with accurate lead times, raw material availability, and machine capacity. Utilize Master Production Schedules (MPS) to streamline mid- to long-term production goals.
  
  
• BoM & Routing Management
  Define multiple Bills of Materials, automate multi-level BoMs, and configure routing paths for each production step.
  
  
• Real-Time Work Order Tracking
  Track job progress directly from workstations. Empower your workforce with scan-based operations and tablet-friendly production interfaces.
  
  
• Integrated Quality Control
  Set up quality inspection points, manage non-conformance reports (NCRs), and trigger alerts based on real-time process deviations.
  
  
• Maintenance Management
  Schedule preventive and corrective maintenance to reduce equipment downtime and track machinery health over time.
  
  
• Inventory Traceability & Barcode Scanning
  Monitor stock movements using lot/serial numbers, support barcode operations at every stage, and achieve traceability from raw materials to finished goods.
  
  
• Engineering & Change Management
  Manage product design changes, collaborate on engineering change orders (ECOs), and control versioning across departments.
  

We help you transform from paper-based or partially digitized setups to a connected, real-time, and data-driven ERP environment:

Whether you’re producing corrugated boxes, injection-molded plastics, denim fabrics, leather wallets, solar panels, dietary supplements, or chemical-based compounds - ERP empowers your operations to scale faster and smarter.

Here’s how ERP unlocks tangible benefits across diverse manufacturing segments:

• Streamlined Production & Shop Floor Control
  Automate and monitor complex assembly lines - whether it's for food-grade packaging, garment cutting, mobile accessories, or spare part machining - to boost throughput and minimize idle time.
  
  
• Demand Forecasting & Batch Planning
  Align material planning with seasonal trends in textile, FMCG, or pharma manufacturing, using historical order data, expiry controls, and reordering strategies.
  
  
• Improved Traceability
  Track every batch, lot, and serial number - critical for chemical plants, pharmaceutical manufacturers, and life sciences production units - ensuring regulatory standards and audit readiness.
  
  
• Real-Time Inventory Accuracy
  Get precise stock positions across warehouses for raw cotton, processed resin, active ingredients, solar modules, or die-cut cardboard sheets - all accessible in a single ERP view.
  
  
• Cost Control & Margin Visibility
  Monitor overheads and material costs - whether you’re tracking yarn wastage, packaging material usage, or machinery run time - and control margins across SKUs.
  
  
• Faster Product Lifecycle Management
  Speed up time-to-market for new launches - be it nutraceuticals, seasonal apparel, or sports gear - with integrated design change tracking and multi-version BoM management.
  
  
• Centralized Quality & Safety Checks
  Standardize inspection points for food-grade production, chemical blending, or pharma formulations, and trigger alerts for deviations.
  
  
• Efficient Asset & Maintenance Planning
  Schedule machine maintenance for critical equipment - whether you're operating coating machines, extruders, solar laminators, or tablet pressing machines - to minimize unplanned downtimes.
  
  
• Seamless Multi-Plant Collaboration
  Coordinate production and procurement across multiple units - for example, one unit producing plastic components, another handling textile finishing, or a third doing final product assembly.
  
  

Client Testimonials

Customer Success Stories